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Dumpling business, homemade handmade dumplings. How to open a production of dumplings How to open a production of 1 type of dumplings

Pelmeni have traditionally become one of the main dishes of Russian cuisine. Their popularity is evidenced by the fact that, according to statistics, on average every Russian buys them once every 2 weeks. They are presented in an assortment in almost all retail outlets. Of all frozen products sold in stores and supermarkets, dumplings make up 65-70 percent.

The most popular are Siberian dumplings. I liked them the most because of their recipe. Classic minced meat is made from beef, lamb and pork

There are many recipes for making dumplings; each housewife has her own signature one. The cooking process itself is a kind of family tradition. Often women are helped to sculpt them by all family members, husband, children. They are frozen, so you can take out and cook delicious and juicy dumplings at any time.

Why are dumplings so popular? There are several reasons:

  • This is a versatile dish. The filling can be not only meat of various animal origins. There are quite a lot of recipes; fish, with the addition of mushrooms, herbs, vegetables, etc.;
  • the dish is hearty. Having eaten a decent portion, you can not feel hungry for the rest of the day. Therefore, the dish is difficult to classify as a dietary product, but it can definitely be considered healthy;
  • quick and easy to prepare;
  • they are eaten “with various sauces”: with sour cream, vinegar, boiled in broth, with ketchup, mayonnaise. Everyone chooses an addition to the dish according to their taste;
  • and finally, they are divinely delicious. Even those who watch their figure cannot deny themselves the pleasure of eating dumplings.

Equipment for making dumplings.

What equipment is needed for production

Dumplings are made manually and using special equipment. For a small home workshop, both options are suitable. For medium and large volumes, special devices or a production line are needed.

Traditional dumplings made by hand are more popular.

Productivity increases significantly when they are manufactured using equipment. In this case, the cost is also reduced. But start-up costs increase when starting production.

Home or small workshop

For a home workshop you need a room, according to the norms, of at least 50 square meters. It must comply with sanitary standards. Water supply and sewerage are provided. The walls and floors are finished with easy-to-clean materials, preferably tiles. A separate sink is required. The room should have a locker room and a bathroom.

Equipment: industrial meat grinder, freezer, refrigerators for raw materials, freezing trays, cooking tables. This is the minimum set for making dumplings by hand.

If you plan to produce a larger volume, then you will additionally need to purchase: a stamping machine, a dough kneading machine, a minced meat mixer, a machine for rolling out dough and packaging.

The finished dough and minced meat are loaded into the stamping machine, and it itself distributes the minced meat over the dough. The output is a finished dumpling. As a rule, such equipment provides several types of forms.

Production Line

Linear equipment requires a specially equipped room, the presence of electrical points with a voltage of 380 W. Forced ventilation must be present.

The workshop must comply with all sanitary and technical standards, the presence of a locker room, a sanitary inspection room, and storage facilities. Separate area for cutting and preparing meat and vegetables.

The main ingredients are loaded into the linear equipment, and the finished product is obtained at the output. It is subsequently frozen and packaged.

What equipment is needed to produce lavash and how much does it cost - find out

Where is the best place to buy equipment?

It is better to buy equipment from manufacturers or official distributors.

There are quite a lot of offers on the market. Conventionally, they can be divided into expensive, high-quality European equipment (Germany, Italy...) and affordable domestic lines and devices.

So, for example, a stamping machine from a Chinese or domestic manufacturer can be purchased for around 120,000 rubles (160 kg/hour). European equipment will be 3.4 times more expensive and reach 400,000 rubles.

A domestically produced dough mixer can be purchased for 35,000 rubles (80 kg/hour), the European equivalent starts at 200,000 rubles. Equipment configuration also plays a big role.

It is advisable to purchase equipment from manufacturers, if it is domestic. In this case, they take it for service. If individual elements fail, you can always easily order and replace them.

In addition, you can receive advice on technical issues at any time. It’s easy to find manufacturers on the Internet and do a comparative price analysis.


What ingredients will be needed?

Main ingredients for making dumplings

Depending on the type of product manufactured, the main components may be different. To make meat dumplings you will need:

  • meat, pork, beef, lamb, chicken;
  • premium flour;
  • egg powder or melange, eggs;
  • spices, salt, pepper, other seasonings;
  • water.

An entrepreneur has the right to develop his own recipe, write out and approve a technological map for it.

What documents are needed to open

Depending on the expected volume and sales of products, various forms of ownership can be registered.

So, if from the start it is possible to conclude agreements with supermarkets, then it will be more convenient to work under the general taxation system. Since large networks are payers of value added tax. As a rule, this is done by those who already have experience, financial capabilities or a similar business.

For the majority of novice entrepreneurs, they are advised to take their time and start with small volumes, gradually increasing them and expanding the sales market. In this case, either IP will be optimal.

In addition to the basic package of documents, it is necessary to undergo approval by Rospotrebnadzor and Gospozharnadzor.

To get approval from the SES you will need:

  • statutory package of documents, namely –
  • certificates for all equipment;
  • sanitary passport of the facility;
  • developed technological maps for manufactured products;
  • Each hired employee must have a health certificate.

Only after receiving the appropriate permits can you begin to produce products.

Business plan: calculations, profitability, payback

To justify and take into account the maximum number of factors influencing the final result, cost and profit. Factors that will influence cost reduction may be:

  • price of renting premises or availability of your own;
  • price of raw materials in a given region;
  • fare. How close are the points of sale of finished products and the purchase of raw materials?
  • profitability and cost of equipment;
  • number of hired personnel;
  • proper organization of production.

Therefore, each business plan is calculated individually for each entrepreneur.

You can offer approximate calculations for a small workshop with a productivity of 700-800 kg/shift.

  • An inexpensive set of equipment will start from 280,000 rubles.
  • Initial investment in advertising is approximately 30,000-50,000 rubles.
  • Rent: 30,000-35,000 rubles.
  • Raw materials: within 400,000 rubles.
  • Salary (for 4 hired employees): from 60,000 rubles.
  • Utility costs and taxes will average 25%.
  • For such a volume, the profit will be 200,000-215,000 rubles.
  • Net profit: from 90,000 rubles.

Thus, in 4 months, with established uninterrupted sales, you can return the initial invested capital.

People who have tried and successfully implemented a dumpling production business give a number of tips to aspiring entrepreneurs. Listen to them.

It is better to start with a small family-type production. Firstly, this way you take less risk. Secondly, gradually, in practice, “probing” sales markets and expanding them, you will find your bearings and find your niche and customers. Study the demand.

It is better to initially expand the assortment and add other types of similar products to dumplings. Moreover, most dumpling machines provide this opportunity.

One of the cost-effective ways to sell products can be your own outlet, dumpling shop, bistro, or small cafe. To withstand fierce competition in the market, it is necessary to use all possible combinations to sell the product.

It is important that your products have an individual personality. This is facilitated by the original recipe, a bright, expressive company name, and interesting, attractive packaging.

People prefer packaging in which they can see the contents. Packaging should be different: for one person, family, small batches.

With proper calculation and analysis, taking into account these recommendations, a novice entrepreneur will be able to successfully implement a business idea for the production of dumplings and frozen dough products.

If you live in a small compact place in the Moscow region, then within 4-6 months you will be able to work off the invested funds and subsequently receive a stable income.

You can see how the dumpling making machine works in this video:

  • Selecting a room
  • Packing of dumplings
  • Recruitment
  • Secrets of dumpling making
        • Similar business ideas:

Today you won’t surprise anyone with the variety of the “dumpling miracle”. Supermarket shelves are bursting with a variety of semi-finished products from a variety of manufacturers, at a variety of prices. Beginning entrepreneurs cannot compete with them. This requires huge capital, great connections and long arms. Of course, a novice businessman doesn’t have all this.

But the major players in the dumplings market have a very vulnerable side. In almost 99% of cases, they produce dumplings using automatic machines and with the meat content in the dumplings at most 50%, or even less. Of course, the price of such dumplings is several times lower, and there is a demand for them. But as practice shows, every year the Russian consumer begins to understand more and more about the quality of products. If you give him a taste of a real tasty product, and do not deceive him with its quality, you can win his trust for many years. It is this path that small enterprises are taking today, producing dumplings without adding soy and other elements that reduce the cost of the finished product. These are the so-called “elite” dumplings, the price of which cannot be lower than 200 rubles/kg. You can't beat the taste of real homemade dumplings.

All dumplings priced above 150 are made from natural meat, without the addition of vegetable soy. Soy is added only to cheap dumplings. This rule is followed by the Siberian Gourmet company, a leader in sales of semi-finished products on the market of the Urals and Siberia.

Hand-made dumplings are always more attractive to consumers, as they are tastier and of higher quality, unlike dumplings produced by automatic machines. This is precisely the advantage of small workshops, where exclusively manual labor is used. The cash turnover of a workshop producing only 200 kg of dumplings per day can reach 1 million rubles per month. Of these, the profit can be 150 - 200 thousand rubles. But not everything is as sweet as it seems at first glance. The correct economic approach is important here. First things first.

Where to start planning the production of handmade dumplings

Why should production planning begin with sales? Yes, because many novice businessmen went broke when they invested millions of rubles in the purchase of expensive equipment, and ended up with warehouses filled to the ceiling with finished products. Their mistake was that during the formation of the business they did not plan the sale of their products. This kind of thing could have happened in the 90s, when there was a shortage of products and any product went out of stock. Today, in a period of fierce competition, business needs to start with the question: “Who will I sell this product to, who is my buyer?”

In the case of hand-made dumplings, the first sales can begin with the sale of trial batches to close acquaintances and friends. If you see how your dumplings are praised and ordered again and again, you may think that your enterprise will succeed. After all, your dumplings will be in just as much demand on the shelves of local stores. So we need to open up...

Selecting a room

Many entrepreneurs involve relatives and friends in the business at a very early stage. Making dumplings at home. When capital is very limited, this is often the only way out of the situation. There is nothing shameful about this. When the volume of production and sales of dumplings exceeds 200 kg per day, you can already think about renting premises, purchasing equipment and expanding the staff.

When producing even 200 kg of dumplings per day, the size of the room must be at least 50 m2. It should include areas for receiving and cutting meat, an area for preparing dough, an area for modeling (production) of dumplings, and an area for storing finished products. The workshop must comply with all sanitary standards for food production. The room must be clean, the walls must be plastered and painted, the floors must be plastered or tiled. The premises must be equipped with a toilet. It is also necessary to install a container with a disinfectant solution for treating and washing hands with instructions for them. And so on. Don't forget about fire safety. These are the minimum requirements for this type of enterprise.

What equipment to choose for the production of handmade dumplings

  1. Flour sifter - from 15 thousand rubles;
  2. Dough rolling - from 30 thousand rubles;
  3. Meat grinder - from 17 thousand rubles;
  4. Dough mixer - from 60 thousand rubles;
  5. Minced meat mixer - from 40 thousand rubles;
  6. Refrigeration chambers, 2 pcs. - from 100 thousand rubles.

Total costs - from 262 thousand rubles.

By the way, you can start producing hand-made dumplings without the above equipment at all. Everyone made homemade dumplings. Such production is limited only by the presence of a meat grinder, and other operations are done manually. The other side of the coin of such savings is the speed of dumpling production, which will be extremely low.

The above set of equipment is enough to produce up to 700 kg of hand-made dumplings per day. When production volumes reach 1000 kg per day or more, it is worth thinking about purchasing blast freezing chambers and building a separate warehouse for finished products. Manual modeling can be partially replaced by automatic modeling. To do this, you can purchase a dumpling machine, for example the HLT-700XL brand. In general, the market for equipment for the production of dumplings includes Italian, Ukrainian, Chinese and Russian equipment. However, prices vary significantly. Italian equipment is considered the most expensive, but it is also the most reliable and advanced. However, many enterprises successfully operate using cheaper Chinese analogues. The most affordable equipment for the production of dumplings is considered to be ours - domestic. Ultimately, the choice of equipment depends on the preferences of the business owner and his financial capabilities.

Packing of dumplings

It is also worth studying the process of packing dumplings. Currently, three types of packaging can be distinguished: manual, automatic and semi-automatic. The manual packaging process is when the operator manually packs the dumplings into a plastic bag and seals the open part. This method is still used by many small producers in provincial cities. And this justifies itself, because to purchase an automatic packaging line, an entrepreneur will have to shell out at least $20 thousand. For small businesses, the way out of the situation is to purchase a semi-automatic line, the cost of which is just over $3 thousand.

How much money does it take to produce dumplings?

An important point when starting a business is the issue of supplying ingredients for the production of dumplings. These include premium flour, beef and pork meat, eggs, onions, pepper, herbs, salt, water. According to some data, for the production of dumplings with a volume of 200 kg per day (4800 kg per month), monthly costs for raw materials will be at least 300 thousand rubles.

Recruitment

The most important cost item for a dumpling shop is labor costs. The less automated the production process is, the more workers are required. Therefore, even a small workshop for hand-making dumplings will require 10-15 people directly involved in the process of making dumplings. Also, a small enterprise will need to hire a technologist, driver, sales managers, and loaders. An accountant and a cleaner can be hired under fee-based service agreements (or outsourcing). Do not forget that each employee must have a health book with him in case of inspection.

Which taxation system to choose for a dumpling production workshop?

The organizational form of a workshop for the production of dumplings can be an ordinary individual entrepreneurship. The most favorable tax regime for such an enterprise is the simplified taxation system (STS), 6% of revenue or 15% of the enterprise’s profit.

Secrets of dumpling making

  • You can simply reduce the cost of dumplings produced by adding potatoes to the meat. The resulting meat is potato dumplings, the taste is no worse than pure meat dumplings, and the cost is the same.
  • You can reduce the cost of dumplings without losing quality by increasing the percentage of water content in the dough and minced meat. Technologically, it is possible to increase the percentage of water content in minced meat to 20%, while the taste of dumplings only becomes better.

How to start a business producing handmade dumplings

The production of hand-made dumplings must begin simultaneously with registration as an individual entrepreneur or individual and, at the same time, establish markets for the finished product. To begin with, you can organize it at home and involve relatives in helping.

After the first profit appears, you can think about renting premises or purchasing production space as your own.

If over 200 kilograms of dumplings are produced per day, then the minimum production area should be 50 square meters. The room is divided into separate sections:

  1. receiving and cutting meat;
  2. dough preparation;
  3. production of dumplings;
  4. storage area.

In addition to the above, the premises must have a toilet room, as well as a special container for workers to wash their hands. It is mandatory to have a special disinfectant solution with detailed instructions on the rules for its use.

Which tax system to choose for registering a dumpling shop

When setting up production of hand-made dumplings, there is no need to open a legal entity. It is enough to register as an individual entrepreneur. In this case, the most optimal solution would be to choose a simplified taxation system. You can also pay tax on both revenue received and profit. In the first case it is 6%, and in the second - 15%.

How much money do you need to start a business?

To set up production of handmade dumplings, you need 250,000 rubles. This price only includes the purchase of equipment. Additional financial costs will be associated with the purchase of the necessary ingredients and transportation costs for their delivery, wages to employees and insurance premiums, taxes and rent, additional expenses.

What equipment to choose for manual production of dumplings

Despite the fact that dumplings are made by hand, you still cannot do without equipment. You will need to purchase:

  • flour sifting apparatus;
  • dough sheeter;
  • equipment for kneading dough;
  • meat grinder;
  • mince mixer;
  • at least two refrigeration chambers.

This equipment is enough to produce up to 700 kilograms per day. When producing more than 1000 kg. In addition to the above-mentioned equipment, you will need to purchase a blast freezing chamber and a dumpling machine. With such volumes, there is a need for additional space.

Every businessman faces the question of the advisability of investing money in one type of production or another; in the end, it all comes down to obtaining material benefits. Profit will be provided by the sale of manufactured products.

So, dumplings are a product for which there is constant demand, regardless of the time of year, the wealth of consumers, the financial crisis and other factors. Of course, competition in this segment is quite strong, but with the right organization of marketing policy, you can find your consumers.

Of course, you need to rely on product quality, since low-quality products are quickly replaced in the market by more tasty ones. There is also no need to set a high price - this business will already begin to generate net profit after six months of operation, so it is necessary to adequately approach the issue of pricing.

Advantages of a mini line

Why choose a small plant over large-scale production?

  • firstly, capital investments are several times less;
  • secondly, the speed of equipment assembly, its mobility and compactness;
  • thirdly, there is no need to buy or build your own production building, you can start working in rented premises - this also significantly saves capital investments;
  • fourthly, the mini-factory is fully automated, it requires fewer maintenance personnel. For example, in a large production line with a capacity of up to 300 kg/h, 9 people serve (they mold products by hand), in a mini-factory - 2 people (load ingredients into mixers and control the processes). Reducing manual labor results in significant savings in wage costs;
  • fifthly, a quick start of production and, accordingly, capital investments will pay off in a shorter period of time.

Dumpling machine

Review of plant options from various manufacturers

There are many companies on the Russian market that sell equipment for the production of dumplings, among them are:

Compact dumpling factory LB Italia (Italy). Specifications:


  • power – 12.5 kW;
  • voltage – 380 V;
  • type of work – hand modeling;
  • productivity – 180 kg/h;
  • dimensions – 1500*1100*3000 mm;
  • weight – 1000 kg;
  • cost – 5,000,500 rubles.

Model JGL-120 (China) for the production of dumplings has the following characteristics:


  • power – 1.5 kW;
  • voltage – 380 V;
  • service personnel – 2 people;
  • type of work – hand modeling;
  • productivity – 120 kg/h;
  • dimensions – 1150*470*940 mm;
  • weight – 160 kg;
  • cost – 2,500,000 rubles.

The MMK GROUP company (Russia) offers a comprehensive solution for the production and assembly of a dumpling shop, as well as equipping it with the necessary equipment. Specifications:

  • power – 2 kW;
  • voltage – 380 V;
  • service personnel – 2 people;
  • type of operation – automatic;
  • productivity – 100 kg/h;
  • dimensions – 2600*7200*6000 mm;
  • weight – 1600 kg;
  • cost – 1,900,000 rubles.

Main components of a mini-plant, technical characteristics

The equipment and technical characteristics of a mini-factory for the production of dumplings are considered on the basis of the equipment of the Novator company (Omsk, Russia).

The basic equipment set includes:

Flour sifter - necessary for removing foreign particles from flour, as well as loosening the mass. Specifications:

  • power – 375 W;
  • Hopper capacity – 25 l;
  • voltage – 380 V;
  • dimensions – 600*500*800 mm;
  • weight – 70 kg;

Dough mixer. necessary for high-quality dough kneading. Characteristics:

  • power – 0.55 kW;
  • productivity – up to 20 l;
  • bowl volume – 20 l;
  • voltage – 220 V;
  • dimensions – 680*370*730 mm;
  • weight – 90 kg;

Meat grinder for chopping meat. Characteristics:

  • power – 0.85 kW;
  • productivity – up to 250 kg/h;
  • required voltage – 220 V;
  • dimensions – 240*410*450 mm;
  • weight – 36 kg;

Mince mixer. Characteristics:

  • power – 2.2 kW;
  • productivity – up to 30 kg/h;
  • bowl volume – 30 l;
  • voltage – 220 V;
  • dimensions – 740*540*920 mm;

Automatic machine for making dumplings. Performs dough dosing and rolling (without using an extruder, thanks to this the necessary plasticity is maintained and the dumplings do not spread apart during cooking). Specifications:

  • power – 2.8 kW;
  • productivity – up to 450 kg/h;
  • dumpling weight – from 3 to 20 g;
  • voltage – 380 V;
  • dimensions – 1600*800*1200 mm;
  • weight – 460 kg;

Spiral conveyor for quick freezing of finished products. Specifications:

  • power – 0.8 kW;
  • productivity – up to 300 kg/h;
  • temperature range – from +95 to -43 o C;
  • voltage – 380 V;
  • dimensions – 5300*4200*2800 mm.

How the equipment works

There are four main stages of production:

  • preparation of ingredients;
  • kneading dough and minced meat;
  • making dumplings;
  • shock freezing.

All components are prepared in accordance with the recipe and state quality standards. Kneading dough and minced meat is carried out in automated machines.

Of greatest interest is the work of the automated complex for rolling out dough and molding products. It consists of the following parts:

  • bunker for loading dough;
  • dough dosing and supply device;
  • dough rolling mechanism;
  • bunker for minced meat;
  • minced meat distributor;
  • forming drums;
  • outflow conveyor.

Pre-kneaded minced meat and dough are loaded into receiving hoppers, from where they are delivered to the distribution compartments. Two continuous ribbons are formed from the dough, which are sent to the dividing and sheeting unit. The lower rollers form strips of the required thickness, and direct them to the forming drums, where the filling also arrives.

Passing the drums, the products are closed, and a finished dumpling is obtained, which enters the outfeed conveyor, and along it is sent to a spiral conveyor for quick freezing.

Necessary raw materials for the production process

The production of dumplings is carried out according to the recipe. You can use ready-made, well-known recipes, for example:

  • Pets;
  • Russians;
  • Danilovskys.

Or you can come up with your own original version and surprise consumers. If we consider the proportions and ingredients for the most popular type of “Homemade” dumplings, then to produce 66 kg you will need:

Profitability of a mini-factory for the production of dumplings

To calculate the planned volume of profit, it is necessary to calculate the following economic indicators:

The payback period of capital investments is calculated by relating their total value to net profit (part of income, for example, 40%). In this case, capital investments (5,000,000 rubles) can be covered in 7 months.

Video: Making dumplings

On store shelves there is a wide selection of dumplings products (dumplings, manti, dumplings), which differ in quality, composition and technologies used. But even high competition in this niche does not make this business less profitable. If you buy equipment for the production of dumplings and start producing high-quality products, you can quickly gain the trust of consumers, thereby ensuring that you receive consistently high incomes.

Dumplings are products made from dough and minced meat. The product is extremely popular among Russians, which greatly simplifies the problem of marketing the products. And this is the main advantage of organizing a dumpling business!

Our business assessment:

Starting investments – from 2,000,000 rubles.

Market saturation is high.

The difficulty of starting a business is 6/10.

The main advantages of this direction are the simplicity of the technology and the ability to organize a business producing dumplings at home. And even home-made products can eventually compete with those made using industrial equipment.

But there are also significant difficulties that will await an entrepreneur on the path to success, one of which is the difficulty of registering and further running a food enterprise. Obtaining all permits, regular inspections by supervisory services, accompanying documents for finished products - all this is ahead.
Experts advise starting small - by launching a migi workshop. And this is quite justified - small investments in business will reduce all financial risks, because not a single analyst can give a 100% guarantee that the planned enterprise will ultimately turn out to be highly profitable.

Let's look at how to open your own dumpling production. What business options are available to an entrepreneur here?

Machine or hand-made dumplings: what to choose?

When developing a business plan for the production of dumplings, the first thing you have to decide on is the method of obtaining the finished product. When making a definite decision in favor of a particular business development scenario, it is worth taking into account the available investments. And there are 2 options:

  • hand-made dumplings,
  • machine-made dumplings.

The decision made at this stage on the direction of the business will have an impact on all further steps - registration and organization of the business, investments.

A hand-made dumplings workshop will require significantly lower costs, since you will not have to purchase expensive equipment. But there will be additional expenses for hiring employees who will do all the work manually. This approach significantly reduces productivity, but makes the manufactured products more expensive. And a certain segment of consumers is ready to overpay for natural, high-quality products. As a result, it turns out that sales revenue can be almost the same as in the case of an automated mini-workshop.

Opening a dumpling shop with high-performance equipment will allow the output to be large volumes of finished products, and its cost will be slightly lower. But the high costs that will have to be incurred when equipping the plant, with established distribution channels, will pay off quite quickly.

The ideal option is to use 2 methods at once in the workshop, where the machine method will be the main one. And hand-made dumplings will be an addition to the existing product line. This way you can reach a larger circle of consumers.

Range of products

An automated dumpling production line makes it possible to produce different types of products. However, this also applies to products produced at home. And the main classification here is based on the type of meat that is involved in the process. Most often, dumplings are prepared from the following types of meat:

  • pork,
  • beef,
  • mutton.

In addition to the filling, the shape and size of the final products may differ. And here there is real scope for “imagination” - square and oval dumplings, standard and crescent-shaped.

Market analysis shows that it is better for an entrepreneur to produce 5-6 types of dumplings in different price categories.

The recipe and assortment must be developed by a technologist. And it is very important that the enterprise carries out constant developments in this direction - the range must be constantly supplemented by introducing new raw materials and technologies.

Registering a future business

And if dumplings of our own production, which will be sold to neighbors and friends in the future, do not require certification and quality control, then, if we talk about a full-fledged workshop, we cannot do without it.

The production of frozen dumplings and dumplings can be registered in the form of an individual entrepreneur or LLC. The second option is preferable if you plan to wholesale the manufactured products in the future. OKVED, which this area falls under, has the number 52.22.1 (Retail trade in meat and poultry, including by-products).

An entrepreneur will have to spend a lot of time and money collecting all the necessary papers and certificates. And before starting activities, the following package of documents should be submitted to Rospotrebnadzor and SES:

  • Business registration certificate.
  • Registered technical specifications.
  • Recipe.
  • Conclusion from the veterinary service on the supplied raw materials.

After all analyzes of product samples have been carried out and the premises have been inspected, the production and sale of hand-made dumplings can begin.

Without time and relevant knowledge, at this stage you can attract a qualified lawyer who would take care of all the “paper” issues.

Even before purchasing equipment for a dumpling shop, you will need to think about the brand name and packaging design. This will also take some time, since it requires a thorough approach to identifying consumer preferences. However, the production of homemade dumplings as a business can be carried out without packaging the finished product. Frozen dumplings, in this case, are delivered to retail outlets (usually large retail chains) in plastic bags or cardboard boxes, and are packaged or sold by weight directly on the spot.

Used raw materials and technology

The dumpling making machine processes the following main raw materials:

  • meat,
  • flour,
  • water,
  • eggs.

A specific recipe contains a certain amount of ingredients. To reduce the cost of the product, bacon and offal can be added to the minced meat. Spices and onions are used to give it flavor.

Both mini-production of dumplings at home and a powerful workshop require constant supplies of basic raw materials. And the main attention here should be paid to meat. It can be supplied in the form of carcasses, half-carcasses and meat blocks. If you purchase whole carcasses, they should be processed before use - deboning and trimming. This will require additional personnel and special equipment. Meat blocks, although more expensive, do not require preliminary preparation. The main requirement that must be met in the process of obtaining finished products is that only high-quality meat should enter the dumpling machine, and therefore incoming control is mandatory.

Meat can be purchased at a lower price from local farmers. But not every region has a farm that can supply the required quantities of raw materials for production - usually these are private entrepreneurs who keep small numbers of livestock and pigs and sell products to the market in small quantities.

When agreeing on cooperation with suppliers of raw materials, it is important to familiarize yourself with all the conditions specified in the contract. As a rule, all transportation costs for the delivery of ingredients are borne by the mini workshop for the production of dumplings. Therefore, it is better to find suppliers that are located geographically closer to the enterprise.

Technological diagram for the production of dumplings

As soon as the first batch of raw materials arrives at the workshop, commissioning of the line can begin. The technology for producing dumplings, in general, can be presented as follows:

  • Kneading the dough.
  • Preparation of minced meat.
  • Making dumplings.
  • Freezing of products.
  • Packing of dumplings.

And the production of dumplings at home, in terms of technology, differs little from the process carried out in a full-fledged automated workshop - the only difference is in the speed of production and its final form.

Location of the future workshop

And if home production of dumplings can be carried out directly in your own kitchen, then a full-fledged workshop will require much more space - 100-300 m2. And this is only the area of ​​the main workshop. On the territory of the enterprise there should also be rooms for staff and warehouses for storing finished products and raw materials.

The workshop where the equipment for making dumplings is installed must meet the following requirements:

  • Supply of water, electricity and sewage.
  • Good ventilation system.
  • Climate control in separate rooms.

Each room in the enterprise must comply with all fire and sanitary standards.

The production is not harmful, and the equipment for making dumplings does not emit harmful substances into the atmosphere, and therefore the workshop can be located right within the city. But to save money, it is better to choose a building outside the populated area.

Technical equipment of the enterprise

Dumpling machine AF-150

There is a wide range of dumpling equipment on the market, and each entrepreneur will choose those machines that are suitable in a particular case - taking into account the chosen business option and available finances.

The operation of a full-fledged production workshop involves the use of the following machines and devices:

  • Equipment for obtaining dough - flour sifter, dough mixer, dough sheeter.
  • Equipment for obtaining minced meat – meat grinder, minced meat mixer.
  • Automatic machine for forming dumplings.
  • Equipment for storing finished products and raw materials - refrigeration chambers (low and medium temperature).

The price of a machine for making dumplings varies in a wide range, starting from 600,000 rubles. But such equipment is not characterized by versatility and high power - some operations here must be carried out manually. If we talk about a multifunctional line, which will also make it possible to produce dumplings, we will have to spend about 3,000,000 rubles on equipment. And to work at home, you can buy a mechanical dumpling machine - and there are a lot of such machines on sale today. They form finished products from prepared dough and minced meat, which greatly facilitates the process. You can buy a sculpting machine for no more than 10,000 rubles.

To save money on equipping your workshop, you can purchase used equipment. There is another good option to save money - order Chinese machines. Their quality, at a relatively low cost, is excellent.

But the issue of equipment cost should not become fundamental when equipping an enterprise. Experts do not recommend equipping a “young” workshop with a high-performance line until sales channels have been established - it will remain idle. For the first years of work, it is better to buy a machine for the production of dumplings of low or medium power - 100-200 kg/h. This will cost ≈1,000,000 rubles.

Profitability of the planned business

The price of equipment for dumplings and dumplings will begin to pay off when the finished products are immediately sold to customers - and it’s great if these are wholesale buyers. You can establish long-term cooperation with wholesale customers by drawing up a commercial offer that is beneficial to them. Will be ready to buy dumplings:

  • private shops,
  • large retail chains,
  • wholesale food warehouses.

It will be difficult for a novice entrepreneur to come to an agreement with federal retail chains - they impose rather strict requirements on suppliers of products for sale.

The specific payback period will depend on sales volumes and the funds required by the press machine for preparing dumplings. You can start a home enterprise without spending more than 10,000 rubles on the purchase of raw materials. - that's all you need at first. And then, you can automate the process a little by purchasing an automatic product forming machine. But a full-fledged workshop can be set up if you have at least 2,500,000 rubles. This will include the costs of equipping the workshop, preparing all the necessary documents and production premises, and purchasing the first batch of raw materials.

If the machine for dumplings produces ≈500 kg of products per shift, then the entrepreneur can sell up to 15 tons of products monthly. And the average wholesale cost of 1 kg of dumplings is 70-150 rubles. As practice shows, active sales of frozen dumplings can bring an entrepreneur up to 200,000 rubles per month.